Yuanchang - Tianjin first prosperity

Refractories


Rotary Kiln Calcined Bauxite Specifications

Grade

Al2O3 % min

Fe2O3 % max

Na2O+K2O % max

TiO2 % max

SiO2 % max

H2O% max

B.D (g/cm3)min

I

88

1.5

0.25

6

4

1

3.25

II

87

1.8

0.25

6

4

1

3.20

III

86

2.0

0.25

8

6

1

3.10

Size: 0-50mm 90% min, or as required. PACKING: In bulk.

Shaft Kiln Calcined Bauxite Specifications

Grade

Al2O3 % min

Fe2O3 % max

Na2O+K2O % max

TiO2 % max

SiO2 % max

H2O% max

B.D (g/cm3)min

I

87

2.0

0.25

6

4

1.0

3.15

II

86

2.0

0.25

8

6

1.0

3.10

III

85

2.0

0.3

8

6

1.0

3.0

80

2.0

0.3

8

6

1.0

2.9

Size:0-50mm 90%min, or as required. Packing: In bulk

Bauxite Powder

Specifications

Al2O3: 85% 80% min
Fe2O3: 3.0% max
Na2O+K2O: 0.3% max

Size

0-200mesh

Packing

In plastic Woven bags

Al-Mg Refractory Puring Materials Specifications

Index

LM-1-70

LM-2-70

Main Contain %

70min
8 min
3 max

70min
8 min
3 max

Size Composition

65±5
35
±5

65±5
35
±5

Volume Density

2.75 min

2.75 min

Initial Time for Solidity (minute)

30 min

30 min

Line Contract Rate %

0.5 max

0.3 max

Press-resistance Strength Common Temp

320min

320min

2kg/cm3 Initial Temp for Softening

1250 min

1250 min

Packing: In bags.

Compound Desulphurizer

Product Designation

Compound Desulphurizer of Calcium Carbide Series

Compound Desulphurizer of CaO Series

Model

HTS-1

HTS-2

Property and application

 

 

 

 

 

The product is used in pre-desulphurization of molten iron. It has the advantages of high efficiency, less consumption and stability, especially for the production with quick rhythm, short cycle. The consumption of the product in molten iron pretreatment is about 3.8kg/ton iron in No.1 Steel Plant of BaoSteel. The product can make the rate of desulphurization more than 80% , and [S]≤0.004% in molten iron.

The product is used in pre-desulphurization of molten iron. It has the advantages of high efficiency and stability. The consumption of the product is 11kg/ton iron. The product can make the rate of desulphurization more than 80% , and [S]≤0.003% in molten iron.

Heat Preservation Material for Ladle

Product Designation

Heat Preservation Material for Ladle

Model

HBGLD-3

Property and application

 

 

The product can avoid heat loss of the molten steel after tapping from steel-smelting furnace. The molten steel temperature drops only about 0.3℃/min without affecting the composition when the product is used in BaoSteel. It has better spreading property and makes smoke & dust less. The consumption is 0.6-0.8kg/ton steel.

Disposal Material 

Product Designation

CAS Impregnatorslag Disposal Material

Model

HQZ-1

Property and application

 

The product is used for solving the slag’s adhesion of snorkel in CAS of molten steel secondary refining

Repair Material for Ladle 

Product Designation

Repair Material for Ladle

Model

HRM-1

Property and application

 

 

It is made up of high aluminium and magnesium material with high quality. The product is a repairing material which is produced by congeal technology. It is used for repairing ladle’s work lining. It has good property of resisting high- basicity slag’s penetration and melt.

High Alumina Brick

Specifications

Various shapes and size
Al2O3: 48%-80%        Fe2O3: 2.0% max
Coldcrushing Strength: 700 kg/ cm3 min
Apparant Porosity: 20% max
Initial soften Temp Under Load: 1530
°C min

Packing

In wooden pallet

Cover Agent 

Product Designation

Tundish Cover Agent

Non-carbon tundish cover Agent

Model

HTD-2

HTM-1

Property and application

 

 

 

 

 

The product is used for covering the molten steel’s surface in tundish while concasting. It can preserve heat, avoid secondary oxidation and adsorb non-metal inclusion. The consumption of the product is 0.45kg/t.s.

The product is used for covering the molten steel’s surface of tundish while concasting the high purity super-low-carbon steel. It can preserve heat, avoid secondary oxidation and adsorb non-metal inclusion on the surface of molten steel. When the product is used for concasting in 300t LD system of BaoSteel, the average of carbon picking up in IF steel is 3ppm, the maximum carbon picking up reaches 6ppm. The consumption is 0.45kg/t.s.

Gunning mix 

Product Designation

Gunning mix for LD Tapping Hole

Magnesite Gunning mix for LD Lining

Model

HBCP-2

HBZP-1

Property and application

 

 

 

The product is mainly sprayed to the tapping hole to repair the easily damaged place of LD and electric furnace. It has the advantages of corrosion resistance, erosion resistance and high temperature resistance. It can increase the life of tapping hole.

The product is mainly sprayed to the lining of LD and electric furnace to repair easily damaged place(especially trunnion of LD). It has the advantages of high adhesion power, corrosion resistance and high temperature resistance. It can increase the life of furnace.

Slagging material 

Product Designation

Electric Furnace Slagging Material

LD Slagging Material

LF Furnace Foamer

Model

HCZ-1

HCZ-3

HCZ-2

Property and application

 

 

 

 

 

The product is put into the molten steel while tapping from electric furnace. It can make good condition for LF’s refining with its effect of washing, desulphurizing and generating of new slag. Its desulphurization rate reaches about 30% when the product is used in the big electric furnace of BaoSteel.

The product is added to the ladle while tapping. It has actions of desulphurization of molten steel and passivation of slag, and prevent the molten steel from resulphurization and rephosporation while tapping. It makes the desulphurization rate to 20% in the condition of 7.77x10-3% [S] when the product is used in No.2 Steel Plant of BaoSteel. The consumption is about 3kg/ton steel.

The product can generate foam while refining in LF, makes electrode work in shielded arc mode, and reduces the heat loss. Meanwhile it can increase the life of ladle lining and cover, and has high desulphurizing effect. The foamed slag’s shielded arc is in good condition when the product is used in BaoSteel. The product can make [S] of finished steel reduce to less than 0.004% with the effect of the product. The desulphulization rate is more than 70% and very stable. When used together with Electric furnace slagging material, the effect of the product is much better.

Modifier 

Product Designation

Modifier for Molten Iron Slag

Modifier for Ladle Slag

Model

HTZG-1

HCZ-4

Property and application

 

 

 

 

 

The product is used in reducing the viscosity of molten iron slag caused by spraying magnesium powder to molten iron in deep desulphurization, and solves the problem of slagging-off. When deep desulphurization, the quantity of adding to the 300ton ladle of BaoSteel is 150-200kg. The product makes slagging-off convenient, in the mean time it can keep heat and avoid heat loss while treating.

The product is added to the surface of molten steel after tapping from LD. It can reduce the oxygen content of concasting low-carbon aluminum killed steel to improve the purity of finished steel. The average of total oxygen content in CC tundish is 30ppm without the phenomenon of resulphurization and reposphoration when the product is used in No.1 Steel Plant of BaoSteel. The consumption is 3kg/ton steel.

Ladle Drainage 

Product Designation

Ladle Drainage chromium Sand

Ladle Drainage Silicon Sand

stuffing for EPT tapping hole in electric furnace

Model

HEYS-1

HBYS-2

HEYS-3

Property and application

 

 

 

 

 

The product is used for auto drainage at ladle sliding gate in casting, especially for the process of electric furnace +secondary refining +concasting. The auto casting rate is more than 95%.

The product is used for auto drainage at ladle sliding gate in casting. The auto casting rate is more than 98% in 300T ladle of BaoSteel. It has the advantages of stable effect and high technician. The consumption is 30 to 40 kg/ladle.

The product is made up of many kinds of high qulity materials. It can make the electric furnace’s tapping normal. The auto casting rate is more than 96%.

Properties of refractories for ladles

Name of product

Serial number

Chemistry %

B.D.

g/cm3

C.C.S

MPa

M.O.R.

MPa

P.L.C.

%

Max. service temperature

Water addition %

applications

Al2O3

Al2O3+Cr2O3

Al2O3+MgO

110

1500

110

1500

110

1500

110

1500

Porous plug

1

 

93.0

 

 

3.20

 

90

 

15

 

0-+1.0

1800

 

ladle

2

 

 

93.0

 

3.20

 

90

 

15

 

0-+1.0

1800

 

Well block and impact pad

1

 

90.0

 

3.20

3.20

50

80

8

12

±0.1

0-+1.0

1800

 

Well block

Impact

Pad,

Monolithic porous plug

2

90

 

 

3.20

3.20

50

80

8

12

±01

0-+1.0

 

 

 

3

 

 

85.0

3.05

3.00

60

100

8

12

±0.1

0-+1.0

1800

 

4

 

 

85.0

2.95

2.90

50

80

8

12

±0.1

0-+1.0

1800

 

5

 

 

85.0

2.80

2.75

40

60

8

10